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How Do PCBs Differ from Printed Wiring Boards?

Date:

2024-10-31

Author:

Della

Theme:

PCB Assembly

Quick Leads

How Do PCBs Differ from Printed Wiring Boards?

In electronics manufacturing, you’ll often hear the terms “PCB” (Printed Circuit Board) and “PWB” (Printed Wiring Board). Although they sound similar, they have different functions that affect how they’re used, how much they cost, and how they perform.
 
If you’re an engineer, a product designer, or a tech buyer, you need to know the differences so you can choose the right board. In this guide, we’ll look at the differences in five important areas: Structural Design, Complexity, Performance, Manufacturing Processes, and Cost.
 

What Sets PCBs Apart from PWBs?

The primary difference between PWBs and PCBs is their design and application. PWBs are simple, single-sided boards used in basic circuits. PCBs can be single-sided, double-sided, or multilayered to support high-density and complex circuits. This flexibility makes PCBs perfect for high-performance electronics, which sets them apart from the simpler PWBs.
Let’s explore each key aspect in detail.
 

Structural Design

1 pwb vs pcb
PCB and PWB design
What is the difference between PCB and board?
  • Key snippet: Construction differences: PCBs are rigid or flexible boards made of insulating materials with copper traces.
  • PCBs are made of insulating materials such as fiberglass or epoxy, layered with conductive copper traces. This structure enables PCBs to handle complex circuits in a variety of configurations, whether rigid or flexible.
  • PWBs are typically single-sided and lack the multi-layered insulation of PCBs. While they offer a simpler structure, PWBs are less versatile, making them ideal for straightforward applications that don’t require complex circuitry.
Key Takeaway: PCBs are built for high-density and complex circuits, while PWBs are simpler, single-sided designs.

Complexity

2 multi layer pcb structure
Multi-layer PCB structure

The complexity of PCBs and PWBs affects their application. PWBs are suitable for low-complexity electronics, featuring basic layouts ideal for simple devices.

In contrast, PCBs support advanced electronics with their multi-layered design, allowing them to handle intricate circuits in fields like aerospace, medical, and high-performance consumer electronics.

3 single layer pwb layout
Single-layer PWB layout
Key Takeaway: PCBs are for fancy, high-density circuits, while PWBs are for simple, low-complexity stuff.

Performance

4 pcb and pwb uses
PCB and PWB uses
What is the difference between motherboard and printed circuit board?
  • Key snippet: PCBs are usually for one thing, while motherboards are modular and connect to other boards.
  • PCBs are specialized for specific applications, providing effective solutions for targeted roles. For example, motherboards connect multiple PCBs and other components, creating a modular design with flexibility.
  • PCBs’ versatility makes them ideal for high-performance applications that demand stability and functionality. PWBs, on the other hand, are best suited for simpler, static circuits.
Key Takeaway: PCBs are for high-performance applications, while PWBs are for basic electronics.

Manufacturing Processes

5 pcb manufacturing flowchart
PCB manufacturing steps
Is PCBA a printed circuit board?
  • Key snippet: A printed circuit board (PCB) is non-conductive with conductive lines for connecting components, while a PCBA is a board that has been assembled.
  • PCB Manufacturing: PCBs involve complex, layered assembly, often requiring laminations for high-density circuits. This is necessary for advanced electronics.
  • PWB Manufacturing: PWBs go through a simpler process, typically a single conductive layer etching. Unlike PCBs, a PCBA (Printed Circuit Board Assembly) is a completed board with all components attached, ready for functional use.
Key Takeaway: PCBs require complex manufacturing processes for complex circuits, while PWBs use simpler assembly methods.

Cost

6 pcb vs pwb cost
PCB vs PWB cost
What is the difference between a printed circuit board and a printed circuit assembly?
 
  • Key snippet: A PCB is a blank board without components, whereas a PCBA is a fully assembled board ready to go.
  • PWBs are cheaper because they’re simpler. They’re single-sided and basic, which makes them good for low-cost applications.
  • PCBs, on the other hand, are more expensive because they’re multi-layered and require more manufacturing steps. PCBs are bare boards, while PCBAs are assembled, working boards with all the components. That extra assembly adds cost
 
Key Takeaway: PWBs are cheaper for simple applications, while PCBs cost more because they’re more complex.
 

Comparison Table: PCB vs. PWB

Feature
PCB (Printed Circuit Board)
PWB (Printed Wiring Board)
Design
Rigid or flexible, multi-layer, with copper traces
Typically single-sided and basic structure
Complexity
Supports high-density circuits, suitable for complex devices
Low complexity, ideal for simple devices
Performance
Used in high-performance applications
Suited for basic, low-performance electronics
Manufacturing
Involves multi-layer lamination and advanced assembly
Basic etching of a single conductive layer
Cost
Higher cost due to complexity and materials
More budget-friendly for basic electronics
For more information, visit below:
For more insights on PCB, check out: what-is-a-pcb

Frequently Asked Questions (FAQ)

PWBs are generally not suitable for high-performance applications due to their simpler, single-layer design. They are best for straightforward electronics that don’t require complex circuitry.

PWBs are more affordable because of their basic construction, while PCBs involve additional costs due to multi-layering and intricate manufacturing processes. PCBAs, with all components assembled, incur even higher costs.

No, a PCB is a blank circuit board, while a PCBA is a fully assembled board with components attached and ready for use in a device.
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Summary

Understanding the difference between PCBs and Printed Wiring Boards allows professionals to make better decisions in electronics manufacturing. PWBs are a low-cost option for simple circuits. PCBs are tough, flexible, and necessary for high-complexity, high-performance applications. Knowing the difference helps engineers, designers, and buyers get the best balance of cost and performance.
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